Thanks for the input so far! Here is a rough draft on the instructions:
PLEASE FOLLOW THE FOLLOWING INSTRUCTIONS VERY CAREFULLY OR SEVERE ENGINE DAMAGE WILL OCCUR.
- Remove accessory drive belt
- Remove valve cover
- Remove spark plugs
- Rotate crankshaft CLOCKWISE until you start to feel pressure building up
- Continue to rotate until you can insert the supplied camshaft alignment plate on the rear slots of the camshafts
- Remove plug bolt from side of engine block and insert supplied timing peg which keeps the crankshaft from turning clockwise.
- Insert supplied M6 bolt through factory crankshaft pulley and into threaded hole in timing cover. Rotate the pulley as necessary to align holes. HAND TIGHTEN ONLY AS DAMAGE TO TIMING COVER CAN OCCUR OTHERWISE!
- Using the supplied plate, hold the crankshaft pulley in place while removing the crankshaft pulley bolt
- Remove plate and M6 bolt and then remove pulley
- Install new pulley and new bolt. Hand tighten bolt only. DO NOT USE ORIGINAL BOLT!
- Insert supplied M6 bolt through factory crankshaft pulley and into threaded hole in timing cover. Rotate the pulley as necessary to align holes.
WARNING: Failure to hold crankshaft pulley in place during CRANKSHAFT PULLEY BOLT tightening will result in engine damage!
- Using the supplied plate, hold the crankshaft pulley in place while tightening the crankshaft pulley bolt in TWO stages:
1. Tighten to 74ft/lb
2. Tighten an additional 90 degrees - Remove plate and M6 bolt from pulley
- Remove timing peg from block
- Remove camshaft alignment plates
- Turn the engine CLOCKWISE two complete revolutions
- Insert supplied M6 bolt through factory crankshaft pulley and into threaded hole in timing cover. Rotate the pulley as necessary to align holes.
- Install timing peg on block
- Insert camshaft alignment plates
If it is not possible to accomplish ALL of the 3 steps above after rotating the crankshaft two revolutions then camshaft timing is off and MUST be fixed before starting engine!
- Install factory plug bolt on block
- Install spark plugs
- Install valve cover
- Install accessory drive belt