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Old 12-21-2007, 04:03 PM   #84
JohnStranahan
Junior Member
 
Join Date: Dec 2004
Posts: 77

Default Re: Suzuki GSXR 750 quad Throttle Body Install on 2.3 L Duratec

Eqz-Thanks for the help that worked out well.

Here is a pic of the new intake manifold. Well you have to use some imagination. This is a piece of ABS plastic Billet 1 x 4 x 24 From McMaster-Carr.com It has a little extra width and thickness to add rigidity. I plan to correct some of my spacing difference between the port and throttle bodies in this first inch with a porting tool. The ports will match the head. Coming out of this piece will be some 1.75 OD black pipes. The pipe is extra thick at 1/4 inch. I will use this thickness and some recontouring of the pipe to correct any remaining spacing difference. It will be a two tone manifold with black pipes.
You can use any tools to work this plastic that you can with wood or metal including a skill saw, hole saw, router, Sanding Drums, Drills etc. The pipes will be glued in using the dissolving type of glue and primer from the hardware store.
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