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Old 12-07-2004, 10:33 AM   #1
Welding Rod
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Default Tuning Question

"I think what I am asking is how much of a difference in HP is is race/high octance gas going to provide?

can you tune boost at 18lbs to run on 93? if not how come?

you are tuned for only race/high octane gas? and all you do to compensate for bad/93 octane gas is turn the boost down? wont that in itself cause problems... I mean all you are doing is making the waste gate open sooner but isn't the tune still set for race/high octane gas? how safe is that?

I am not trying to be an ass I am just asking questions and trying to learn"



The above is from Richnev's post in Finalley's thread. I pulled it to try and not derail Finalley's thread.

Richnev - You are correct. You can't just turn down the boost when switching from say 110 to 93 octane. The tunes need to be, or at least should be, different.

Lets say your 110 octane tune runs at 14 PSI and reaches 180% load at a given RPM. The timing values at say 140% load are still set for 110 octane - or at least they should be.

Lets say it takes 10 PSI to peak at 140% load at the same given RPM. Now turn down the boost to 10 PSI so you "can" run 93 octane...

The timing values at 140% are still set for the higher octane fuel and are absolutely not safe on 93.

On the other hand if the timing values at 140% were set to be safe for 93 octane, then when running 110 they are going to be way too conservative and there is going to be a lot of part throttle power / throttle response left on the table.

A flip chip is the answer of course.
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Old 12-07-2004, 11:13 AM   #2
EggYolk
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Default Re: Tuning Question

Can the same be said for using only 93? Let say you want to run 11lbs on 93 for fun driving, but you want to daily drive the car at 6lbs on 93 as well. Is it OK to simply turn down the boost or will the timing be too agressive/conserative between the two?
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Old 12-07-2004, 11:15 AM   #3
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Default Re: Tuning Question

Mine and many others have lived just fine with doing it this way

So i dont agree you have the answer in your statement above you just are not using it

Tom
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Old 12-07-2004, 11:29 AM   #4
Welding Rod
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Default Re: Tuning Question

Tom - No I don't use a flip chip, but I run 92 octane all the time.

I experimented with adding 25% race fuel some time back but even that was just way too much of a PITA to be practical for a daily driver.

A flip chip would clearly be the proper solution though for those that want to alternate between fuel grades though.

Egg, if the octane level is the same, no problem. Lets say at 6 PSI you hit 120% load and at 11 PSI you hit 150% load. If tuned properly for 11 PSI (150% load) on 93 octane you will still be tuned for 6 PSI (120% load) on 93 octane...

I say "tuned properly" because it is still essential that the tuner didn't tune at WOT at 11 PSI and then fail to exercise the same care for the tune at the load values at less than WOT when at 11 PSI.
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Old 12-07-2004, 11:34 AM   #5
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Default Re: Tuning Question

OK, I see it now. Since 11lbs would max out at 150% load, than that means it will hit 120% load along the way. Meaning that if I daily driver 6lbs and max out at 120%, it will be tuned just the same as hitting 120% load with 11lbs. Am I on the right track?
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Old 12-07-2004, 11:36 AM   #6
Welding Rod
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Default Re: Tuning Question

Quote:
OK, I see it now. Since 11lbs would max out at 150% load, than that means it will hit 120% load along the way. Meaning that if I daily driver 6lbs and max out at 120%, it will be tuned just the same as hitting 120% load with 11lbs. Am I on the right track?


Exactly. But if it is safe at 11 PSI on 93, why turn it down?
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Old 12-07-2004, 12:03 PM   #7
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Default Re: Tuning Question

Don't tell me that because I'll do it
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Old 12-07-2004, 12:31 PM   #8
Richnev
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Default Re: Tuning Question

hey thanks welding rod


I was wondering about that because it you tune to 110 octane then it is set from 0 boost to 18 boost but the values are set for 110 octane and just turning down boost (opening the waste gate faster) would not change the tune being for 110 octane

I aer ben edgmucated heer
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Old 12-07-2004, 05:29 PM   #9
Richnev
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Default Re: Tuning Question

I was rereading Tom's response on finnaley's post


and he was saying something about not having to run two programs one for high octane and one for low octane and how the %'s would meet using lower boost and low octane and what not

well my question is this:

Wouldn't you get detonation using a low octane manually controlled lower boost since you tuned for using a high octane all the way through the tune or was he just tuning for WOT? or am I way off base here
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Old 12-07-2004, 06:01 PM   #10
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Default Re: Tuning Question

I run the same tune with 10psi and 93 octane as I do with 15psi and 116 octane. Of course the car is TUNED for the 10psi and 93 but for what it's worth, it runs perfectly either way. Except the 15psi and 116 is much funner :-)


Scott
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Old 12-07-2004, 06:26 PM   #11
Hocky
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Default Re: Tuning Question

It works fine, but probably isn't optimum. Surely it could be altered a bit to run stronger or safer, depending on the conditions.
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Old 12-07-2004, 06:52 PM   #12
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Default Re: Tuning Question

How about if you only had a one program chip and you wanted to run a dual program...... If the load at 10psi only hit 120% then you could tune for 93oct up to 120%. If you turn up the boost then the load would increase to say 150% and you could tune the timing higher from 125% to 150% load for only race fuel and higher boost.Hmmmmmmm.......
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Old 12-07-2004, 07:27 PM   #13
Welding Rod
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Default Re: Tuning Question

Sure. But the down side of course is that when running the high test, between 0 and 120% load, you would be running timing that was much more retarded than necessary.
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Old 12-07-2004, 07:32 PM   #14
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Default Re: Tuning Question

Well, yes a flip chip is still the best way to optmize all you can out of the high oct fuel.
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Old 12-07-2004, 07:53 PM   #15
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Default Re: Tuning Question

Quote:
Sure. But the down side of course is that when running the high test, between 0 and 120% load, you would be running timing that was much more retarded than necessary.


No not at all

Tom
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Old 12-08-2004, 10:18 AM   #16
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Default Re: Tuning Question

I think something needs to be said here.... otherwise people are going to miss a VERY important point.

Some tuners are only one, or maybe two dimensional. They only tune one boost point. When you hear people saying things like "I'm running 18 degrees under boost"... they're probably a one dimensional tuner. Running 18 degrees timing at all intermediate boost and rpm points... is stupid. Sorry, it's just stupid, there's no other way to say it.

That is possibly why you hear people suggest that you can just turn down the boost when using low octane. 18 degrees might work for 20psi on 110 octane. If your tuner is saying that at you can run 93 octane at 10psi, because 18psi is safe for that, too,... then your tuner is NOT tuning your car properly.

Timing tables are 3 dimensional. They typically look like saddles. You have two inputs, RPM, and Boost, and you get a timing value from that.

With boost, you can run more timing at MID-boost points. For example, if you're just trying to accelerate "quickly", at part boost throttle.... if your timing is the same as your full boost timing, you're leaving a lot of power on the table. Your car can take more timing between 0 and 10psi, than it can at 15 or 20. Your timing table should account for this.

Similar with RPM. Generally, for a given boost level, your car can take more timing at low, and high RPM levels, than it can at MID rpm levels. Your peak torque point (typically 4500rpm on a Zetec) is the point of MAXIMUM cylinder fill. More air actually gets into the engine for a given boost at 4500rpm than at any other time. That's why you need reduced timing there. You can have more timing at 3000rpm, and drop it off as you approach 4500 rpm. Then have it come back on approaching 6000 RPM.

Put these two things together, and you can see why a timing curve should look like a saddle.

Now, one thing I have to point out, MAF systems automatically account for the load variations with RPM, so your timing curve will probably look more like a straight ramp with RPM. You can usually use more timing as the RPM increases.

But with Speed Density, it HAS to look like a saddle, or you're leaving a LOT of power, and efficiency on the table.

My car is "tuned" for 10psi. I can turn it down to 5psi if I want, and not have to touch a thing. This HAS to be done, because I ask this:

If your tuner is only tuning your car for full boost, what happens when you're driving at half throttle?

You see part throttle problems mostly with old-school drag race tuners. The reason is because for drag racing, you typically trailer the car to the track, sit at idle at the lights, then go to full throttle when the light turns green. There really is no need, or understanding, of part throttle tuning.

Now... some may think this is directed at Tom. It's not. I have never watched Tom work, and I've never seen one of his tunes. I'm just using some example I've heard talked about here.

I've been to a number of tuners in Detroit, and Toronto, and have yet to find one who knows what they're doing. Even one who claimed to be an ex-Ford powertrain engineer.

The only one I know of who for sure is doing it right is the guy Chris F uses in Ottawa. You'll notice he has pictures of endurance race cars on his wall, not just drag or "street and strip" cars. Real race cars use part throttle, as do street cars.

Back to the tables...

So, if your tuner is doing his job right, you should be able to turn down your boost all you want, and still have the car run properly, and efficiently. Same goes for fuel. If you turn your boost down from 10psi to 5psi... but it's still shovelling in 10psi worth of fuel, and it's super rich, sooty, stumbling and getting horrible milage... your tuner is stupid.

Again, a MAF system makes this all much easier than speed density.

Generally speaking, I run 17:1 from 20" vacuum until about 10" vac. Then transision up to 14.7:1 at about 5" vacuum, and 13.5 by 0 vacuum. I think I get to 12:1 by 5psi, and 11:1 by 10psi. Again, it's 3 dimensional, and looks more like an elephant back. You need to be a little richer at 4500rpm than you need to be at 3000, and 6000. And of course it slopes sharply with increasing boost.

Some people mentioned this idea of tuning your engine for 93 octane up to 10psi, and then tuning for 110octane between 10 and 15. Then using a boost controller to keep it at 10psi on pump gas, and 15 psi on race gas.

It's true, as Rod points out, that you're obviously leaving power on the table at part throttle on race gas. But really, I don't think it's that bad of an idea. It's a pretty simple way running, instead of switching programs. Realistically, the only time you'd be running 110, is when you're racing. And at that point, do you really car about part throttle efficiency? There's no question it's safe. Basically the only thing you're losing is fuel economy. Important for an endurance racer, not so important for a guy running a track day.

If ever your tuner says something like "The tuning is different between the dyno and the track, because the dyno doens't 'load' the engine the same was as the track" RUN AWAY. RUN FAR AWAY. That's the first sign the guy doesn't know what he's doing.

Quote:
No not at all




Why not?

If the tune was made for 93 octane between 100 and 120 percent load. Then you put 110 in, you could ADVANCE the timing even more on that fuel. That would given you more power and more efficiency at those load points.

So yes, you are leaving power on the table.

The only time this wouldn't be true, is if your tune on 93 was limited by "Borderline Spark". That means, as you increase the timing (assuming there is no risk of detonation), there is a point where if you increase the timing more, you get less power. If that's the case, then you can't increase the timing on 110.

But on a 9.6:1 engine at 120% load, I guarantee that your timing value at 120 was set because of detonation, NOT because you reached borderline spark.

Therefore, Rod's statement holds true.
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Old 12-08-2004, 12:32 PM   #17
DrTorque
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Default Re: Tuning Question

First off, as a newbie here, it's nice to see this level of knowledge and experience.

Now, let me take a stab at summing up everything in an attempt to answer the original question. I've seen and been involved with just about every kind of tuning and every kind of tuner at my shop and I think I can help. If the tuner did what he was supposed to for a street or road-racing car, the timing should be properly set for every rpm AND load for the particular octane gas that the vehicle owner is going to use. Therefore, if the owner puts in a lower octane gas and simply turns the boost down, the engine is still in danger of detonating because regardless of the rpm and load, the computer is going to pick a timing setting for that very point that was set at a higher octane. At a lower boost, all of the same load/rpm points can still be seen up to a certain point.

The owners that CAN (sometimes) get away with doing this are those that had their vehicles tuned at WOT only, which, from my experience, are the majority of people that tune on a dyno. The part-throttle (and therefore lower-load) points are usually much more conservative timing values, so a lower octane will not be a danger.

The ultimate thing, of course, is to get a multi-tune chip set for two octanes tuned by someone that concentrated on all of the non-WOT points also. In the absence of that, tuning the boost down will work for many people.
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Old 12-08-2004, 12:36 PM   #18
Richnev
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Default Re: Tuning Question

thanks for all this knowledge it is nice seeing something that I can read and refer back to
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Old 12-08-2004, 12:47 PM   #19
EggYolk
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Default Re: Tuning Question

Quote:
If ever your tuner says something like "The tuning is different between the dyno and the track, because the dyno doens't 'load' the engine the same was as the track" RUN AWAY. RUN FAR AWAY. That's the first sign the guy doesn't know what he's doing.



Can you elaborate on this for me? I'm not quite sure the difference (you'll see in tuning)...
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Old 12-08-2004, 12:49 PM   #20
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the major differance between dyno jet and mustang dyno's. mustang dyno's apply a lod o nthe car to simulate it on the road. Withthe dyno jet your just free spinning the rollers.
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Old 12-08-2004, 01:44 PM   #21
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Default Re: Tuning Question

DrTorque, good summation.

Tekin, what you're describing is EXACTLY the problem I'm talking about.

Would you please describe to me WHAT phsyical difference it makes to the engine, whether it's turning a heavy drum, a light drum with an eddy current brake, or the ground.

It makes no difference.

I'm going to assume here first off... that we're talking about reasonable amounts of resistance. If you have some ghetto dyno with two empty 55 gallon drums that take 2 seconds to spin from 2000rpm to 7000rpm... then yeah, the engine will be accelerating too fast, and you'll start to see problems with transient fueling having more of an effect than your steady state tables.

But on a Dynojet that is sized for 1500hp, it takes usually 30 seconds at least to go from 2000 to 7000 rpm. A Mustang dyno could be adjusted from 10 seconds, to infinity. With a Mustang dyno, you can you can hold it at any load and rpm indefinitely.

Which is the BEST way to tune by the way. Hold it in each cell, tune the A/F for a best guess, find your borderline spark (increase timing until torque stops going up). That's a good first itteration. Then if you really have money, you can go back for a few more itterations. Play with A/F and spark at each point until you get your best possible torque, but that's getting pretty pricey.

This is why Dynojets are usually associated with drag racers, since all they ever do is accelerate at full throttle.

You need to get your steady state tables all filled in, THEN you worry about your transients. That means, what happens when your engine is actually accelerating quickly, or when you're *moving* the throttle.

Luckily, the EECV pretty much does this automatically. Those are your X plus Tau values that most people probably don't touch. It has to do with how much fuel sticks to the manifold walls. At steady state, the amount sticking to the walls is at equilibrium. Therefore, you can assume that the engine is getting the exact amount of fuel the injectors are squirting.

However, whenever injector flow is changing (like when moving the throttle, or the engine is accelerating, or a turbo is spooling) the puddle size on the manifold wall is changing, and its affecting the fuel actually getting to the engine.

At low flow rates, the puddle is small. At high flow rates, the puddle is large. So as your fuel flow rates are changing, that puddle size is changing. And believe it or not, it affects the engine. The change in mass of the puddle, is adding to or taking away from the fuel coming from the injectors.

Like I said, the X plus Tau calculation in the EECV takes care of this.

Pectel has an adjustment called Transient Fuel Correction, which will affect the injector flow with changes in throttle possition. But it is not sophisticated enough to adjust for other flow changes, like an engine accelerating, or a turbo spooling.

I've NEVER seen any effect due to rpm change. Relatively speaking, even in first gear, the rate of change due to RPM is small enough it's dwarfed by the steady state values. (which is why I call BS on the "loading an engine differently on the dyno" thing).

However, with the Aerocharger, I have found that it is able to spool so fast, that it does affect the fuel. I will get a momentary lean spot and some deto if I whack the throttle open at 4500rpm. No amount of fuel or retard on the steady state tables can tune it out. Believe me, I tried.

Ok, I guess in theory I could, but then it kills my steady state tunes at that point. I've decided just not to do that. It's not a problem in the real world, only when doing testing.

Something else to think about. You guys know the infamous Focus throttle hang? At high rpm, you chop the throttle and push in the clutch, and the computer holds the revs up? That's got to do with transient fuel. At full power, you've got big puddles stuck to your walls. Chop the air, and you've still got these puddles, which are now drawn into the engine without enough air. Results in a very rich A/F until the puddles shrink. So, Ford opens up the Idle Air Bypass motor to let air in. They shut off the injectors, but you're still getting air, that "dries up" the puddles with a reasonable A/F. Then they close the air down to an idle and turn the injectors back on.

It's actually an emissions thing.

Just some advanced concepts to think about.

Back to the original topic. I don't believe for a SECOND, that a Dynojet will have significantly different results due to the fact you're just spinning rollers.

Answer me this: If the rate of acceleration of the engine has such an effect (between dynos) then what they hell happens to your car when you're accelerating in 1st gear? How would your dyno tuner fix that?
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Old 12-08-2004, 01:46 PM   #22
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Default Re: Tuning Question

Quote:
the major differance between dyno jet and mustang dyno's. mustang dyno's apply a lod o nthe car to simulate it on the road. Withthe dyno jet your just free spinning the rollers.


thats not entirely true. dynojet offers an add on to their standard 248s that use an air brake to load up the rollers.

and btw, this is a great thread, lets keep it up
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Old 12-08-2004, 01:54 PM   #23
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I've got so much to learn :/
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Old 12-08-2004, 01:59 PM   #24
Tekin112
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Default Re: Tuning Question

yes but alot of tuners do not have this add on package because it was just released this past year.

SImple solution use the mustang dynometer. yes it yeilds lower numbers, but they are real numbers that simulate the load of the vechile. Because on the road you have the load of your vechile. So the mustang dynometer will provide real world numbers. It is not widely excepted because it puts out lower numbers vs the dynojet systems. But is more accurate.
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Old 12-08-2004, 02:05 PM   #25
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Quote:
I've got so much to learn :/


so true...if you have any question feel free to ask rick.
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