This was my post of a while back. This rack works well but was a lot of work to install. Removing the headliner is rather difficult.
Poster: OverFocused
Subject: Re: Thule Top Tracks on 2005 ZX3 Roof
I just finished installing a pair of Thule Top Tracks to the roof of my 2005 ZX3. These are high quality anodized aluminum pieces that accept the Thule Tracker Foot and crossbars. This vehicle is my daily driver and also has to be able to make the return leg of that trip to Home Depot. Now I can carry long lumber.
The installation was not easy. First I removed the headliner. Then determined that a side to side spacing of no more than 32 inches would clear all the roof reinforcements where the roof meets the sides.
I applied 2 inch wide blue masking tape and measured and remeasured and remeasured for six holes along each side. They match the holes in the track units. The rows are dead parallel. Drilling the holes was, well, a sign of commitment to finishing the project!
I placed the tracks closer to the rear as it seemed to look right and the roof curvature near the front is very extreme. These track units bend but only barely and really want to be installed on flat roofs. Follow instructions. I added larger diameter fender washers inside to spread the load. The tracks were cut to a 42 inch length.
I installed some sound damping material to that bare roof and will also be adding a thin sound mat. Next I will install the new overhead storage bin and rear dome light.
Views 6,7, and 8 in my album Focus ZX3 Project Images
http://www.imagestation.com/album/pi...0023&idx=5